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How-To's - Cag performance tips and tricks
How To: Make A Boost Bottle For You 2 Stroke Pocket Bike
How-To Carb Intake Porting
How-To's: When you first get your Cag
How to identify your engine size
How to: mod your stock exhaust
How To's: Port your Carb
How to jet your bike 101
How-To Rejet The Stock Cag Carb
How-To Choose the Correct Plug For Your Cag

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Old 12-03-2004   #1
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How-To Carb Intake Porting


The first photo shows the stock intake. Pretty skanky.

The second photo shows the rough porting in progress. I used a grinding point on a drill press to evenly remove metal. I used lots of spray lube on the grinder and on the carb to keep the grinding smooth.

The third photo shows the finished rough grind. You can see how much metal was actually removed.

The fourth photo shows the finished carb. The rough grind was smoothed with 320 then 400 wet emory cloth to remove all scratches. Then it was given a quick polish with white compound.

The last photo shows close ups of before and after. The bore now merges smoothly with the lip.

Needle and jet adjustments are needed after this mod.

Make sure you keep the point and the carb oiled while you grind. The oil carries away the aluminum and keeps the grinder in good shape. Make sure you don't grind into the slide area or into the lip the choke sits on.

Attached Images
File Type: jpg stock.jpg (70.2 KB, 1272 views)
File Type: jpg inprogress.jpg (65.9 KB, 1302 views)
File Type: jpg rough.jpg (68.9 KB, 1390 views)
File Type: jpg intakeported.jpg (50.9 KB, 1169 views)
File Type: jpg close.jpg (61.7 KB, 1562 views)
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Old 03-27-2008   #2
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Re: How-To Carb Intake Porting

well here is my first shot at it, i did it your way.
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Old 05-09-2008   #3
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Re: How-To Carb Intake Porting

great way to do it!
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Old 09-08-2008   #4
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Re: How-To Carb Intake Porting

what is going on with the pictures, they dont work
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Old 08-09-2009   #5
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Re: How-To Carb Intake Porting

what jet size should i use after this mod?
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Old 11-11-2009   #6
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Re: How-To Carb Intake Porting

any luck on what jet size you used??? i dont know what i have for a stock one????
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Old 12-22-2009   #7
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Re: How-To Carb Intake Porting

awesome great pics what size bit did you use to drill with?
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