help on mini chopper wiring - Pocket Bike Forum - Mini Bikes
 
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post #1 of 9 (permalink) Old 06-11-2006 Thread Starter
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help on mini chopper wiring

i have a 49cc mini chopper, it has no namebrand so i think its chinese.

one day for some unknown reason, i decided since the battery was dead and it would be too much of a hastle to charge it, i would take out all the lights and wires and anything at all thats electronic.
after i took all the lights and the dials off, i noticed a few wires coming out of the motor, i dont know anything about what they do or why they are there so i left them, now my bike wont start. the wires coming out of the motor are still there and they have they are connected to some cylindre type thing which is about an inch long, and thats connected to a a siver rectangle box thing thats about 3 inches by two inches, and theats connected to a black box thing with holes in it that looks like this/ <o>
i still have all the wires, i just want the thing to run. what do i do?
i just wanna ride my bike
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post #2 of 9 (permalink) Old 06-12-2006
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Re: help on mini chopper wiring

Well,i dont know why u wanted to do that but if u unhooked the keyswitch wires that are from the ignition coil then it aint gonna start.u should just charge the battery and leave every thing on.
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post #3 of 9 (permalink) Old 06-12-2006
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Re: help on mini chopper wiring

well u should put every thing back together and post it on here after you are done and tell us what happened
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post #4 of 9 (permalink) Old 06-12-2006
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Re: help on mini chopper wiring

If u need to finding a battery then try Radio Shack they have one for 15 bucks.12v.work way better that the china ones.
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post #5 of 9 (permalink) Old 06-15-2006
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Re: help on mini chopper wiring

Well dude r u gonna try gettin a new battery?
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post #6 of 9 (permalink) Old 07-26-2006
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Re: help on mini chopper wiring

I HAVE THE SAME PROBLEM! how do u charge the battery
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post #7 of 9 (permalink) Old 07-28-2006
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Re: help on mini chopper wiring

dude you get the charger and you plug it in to the wall and the bike.
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post #8 of 9 (permalink) Old 05-12-2019
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Re: help on mini chopper wiring

I am rebuilding a chopper with a 49cc, lights, starter, stator and headlight.
All the wiring shorted at some point and I am replacing the wiring. The plastic plugs are still in good shape so I am gonna splice new wiring at the plugs. Can I find a wiring diagram? No success so far.
I ordered a new box (3 wire under the tank). awaiting it's arrival.
The starter works when hot wired and the bike runs pretty good.
The solenoid works as well.
I have a 3 wire plug labeled 'Switch' but I don't have a switch. Is this needed and where can I get it?
I would rather purchase a new harness but can't find one.
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post #9 of 9 (permalink) Old 05-12-2019
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Re: help on mini chopper wiring

Quote:
Originally Posted by mimsand View Post
I am rebuilding a chopper with a 49cc, lights, starter, stator and headlight.
All the wiring shorted at some point and I am replacing the wiring. The plastic plugs are still in good shape so I am gonna splice new wiring at the plugs. Can I find a wiring diagram? No success so far.
I ordered a new box (3 wire under the tank). awaiting it's arrival.
The starter works when hot wired and the bike runs pretty good.
The solenoid works as well.
I have a 3 wire plug labeled 'Switch' but I don't have a switch. Is this needed and where can I get it?
I would rather purchase a new harness but can't find one.
Welcome to the forum............

If replacing all the wiring you should make due with a simplified wiring system...…

You can get a 4 wire keyswitch from ebay….

Youll notice on the schematic theres only 2 wires....The other two are for the killswitch for the ignition coil which isn't pictured as it is its own separate system...

Good Luck

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Last edited by CAM2; 05-13-2019 at 12:36 PM.
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