Well,i dont know why u wanted to do that but if u unhooked the keyswitch wires that are from the ignition coil then it aint gonna start.u should just charge the battery and leave every thing on.
Welcome to the forum............I am rebuilding a chopper with a 49cc, lights, starter, stator and headlight.
All the wiring shorted at some point and I am replacing the wiring. The plastic plugs are still in good shape so I am gonna splice new wiring at the plugs. Can I find a wiring diagram? No success so far.
I ordered a new box (3 wire under the tank). awaiting it's arrival.
The starter works when hot wired and the bike runs pretty good.
The solenoid works as well.
I have a 3 wire plug labeled 'Switch' but I don't have a switch. Is this needed and where can I get it?
I would rather purchase a new harness but can't find one.
I’m working on a mini chopper that sounds just like yours. The box under the tank with the three wires that you mentioned? Control module maybe? What did you hook those three wires up to? I’ve got black, red, and grey. Black goes to ground and neg terminal on battery, red goes to one of the posts on the starter relay, and grey goes to the other post on the starter relay. That’s how the previous owner wired it and it doesn’t seem right to me. The battery is in good shape and when I try the electric start button, the starter relay works but I’m not getting any power to the electric start motor?I am rebuilding a chopper with a 49cc, lights, starter, stator and headlight.
All the wiring shorted at some point and I am replacing the wiring. The plastic plugs are still in good shape so I am gonna splice new wiring at the plugs. Can I find a wiring diagram? No success so far.
I ordered a new box (3 wire under the tank). awaiting it's arrival.
The starter works when hot wired and the bike runs pretty good.
The solenoid works as well.
I have a 3 wire plug labeled 'Switch' but I don't have a switch. Is this needed and where can I get it?
I would rather purchase a new harness but can't find one.
Much appreciated!Hello and this is a very old thread but the wires that come out of the left side of the motor or your Magneto, you need those at least I believe it's a black wire with red stripe to run your coil and CDI. You need at least a very generic wiring like for a Chinese pit bike. Did that to one of my friends, he didn't have any of the lights and stuff but the bike would run and ride.
Look at this on eBay
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Wiring+ Harness+ Kill Switch+ Ignition Coil CDI 50-160cc Pit Dirt Bike ATV | eBay
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Something like that will work.